Background: Risky behaviours are defined as behaviours that cause bad and unpleasant outcomes. Risky behaviours result in the incidence of accident in the workplace. The aim of this study was to determine workers’ risky behaviours associated with safety and health in SAIPA Car Manufacturing Company, Iran.

Materials and Methods: In a cross-sectional study using randomized quota sampling, 302 workers exposed to the incidence of accidents were selected. Data were collected concurrently by trained safety experts using self-fulfilment researcher-made questionnaire and direct observation. Validity and reliability of the data collection tool was determined prior to the study.

Results: The findings revealed that low back pain, hand pain, leg pain, and respiratory diseases as the most common diseases with 86.4, 58.9, 40, and 33% prevalence rates, respectively. The maximum prevalence rates of unsafe and unhealthy behaviours were 66 and 57% , respectively. In general, unsafe behaviours were higher among shift workers, especially night shift workers (p<0.001). Unhealthy behaviours were higher among assembling line staff, welders, retouching staff, technicians, wet painters, and production line workers (p<0.001).

Conclusion: The relatively high prevalence of unsafe and unhealthy behaviours necessitates intervention for controlling and preventing work injuries and, as a result, reduction of musculoskeletal and respiratory diseases, especially with regards to more prevalent behaviours and related sectors and high risk subgroups.

Background: Load lifting is the most stressful activity of the Manual Material Handling and can trigger of work-related musculoskeletal disorders of workers. Purposes of this study are determining the prevalence of musculoskeletal disorders, assessment lifting tasks by NIOSH lifting equation method, ergonomic design and assessment of its effectiveness.

Materials and Methods: This analytical and interventional study was performed on 30 workers in a Porcelain Health Manufacturing industry in Hamadan. Assessment of lifting tasks by NIOSH lifting equation and determining the prevalence of musculoskeletal disorders by Nordic questionnaire was conducted. Then, construction steps and determination of the effectiveness of ergonomic design was conducted.

Results: The results showed that the most frequent musculoskeletal disorders related to back. Results of the lifting index (LI) showed that the risk of lifting load in before intervention is high (greater than 3). This value after the conducting of ergonomic intervention (load-carrying cart) decreased to moderate level (between 1 to 3). The relationship of risk average amount before and after interventions were significant (p<0.001).

Conclusion: Load-carrying cart designed with shelves capable of moving vertically up and down has considerable role in safe making of lifting tasks and probability of reduce the prevalence of musculoskeletal disorders and lumbar injuries will bring in the near future.